Wednesday, 11 April 2012

Leaded Glass

1. A client called and asked us to repair a window in their home. The window had a broken piece of glass and we would need to take it from their home, repair it at our shop and reinstall it in their entryway.
2. The window frame had been assembled with 45 degree miters in the wood, which required that the nails be removed in order to get the wood out. Fortunately, the nails used were very thin pin nails, similar to a staple in size, so I was able to break the fasteners with a sharp rap on a putty knife at each nail.
3. Once all the pin nails were cut, I was able to carefully remove the wood from the frame work.
4. The leaded panel was very tight in the framework, which is rare, and I had to gently work the panel loose so as not to break it. This installation had one piece of tempered glass on the outside of the door frame and then the art glass. In our studio we insulate window units so that there is tempered glass on each side of the art glass.




5. Because the tempered glass was still in place, I simply replaced the wood pieces back in the frame till the reinstall took place. Normally we put a piece of cardboard or plastic in the opening while it awaits replacement.
6. When I got the panel back to our studio, I first traced the outline of the panel. I knew that since this window was so tight, I had to be absolutely sure that it didn't grow on me in the repair process.
7. I heated the joints of solder and, using pliers, rocked the outer bar back and forth until the outside strip of zinc came loose from the panel.
8. Using a razor blade knife, I loosened the cement joint between the lead and the glass so that I could remove the glass pieces.



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